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Removing the Swingarm on a BMW G650GS: Steps, Cleaning the Chain Guide and Checking the Needle Bushes

Hello everyone.
Today I'm writing about removing the swingarm from my G650GS.
The main reason I wanted the swingarm off was to replace the rear shock.

Removing the swingarm roughly involves these steps.

  • Remove the chain guard
  • Remove the rear wheel
  • Remove the rear linkage
  • Remove the swingarm

Here I mainly cover step 4, removing the swingarm.

The G650GS with the swingarm still on the bike (rear wheel removed)

This is the swingarm still attached to the bike.
I'll start from here.

To remove the swingarm, all you need to do is remove the rear linkage and pull out the pivot shaft... except that the pivot shaft wouldn't come out.

For the pivot shaft, see this post.

Things are a little out of order, but next I remove the rear linkage.

Rear linkage removed and the swingarm resting on a 10-litre plastic jerry can for support

Once the rear linkage is off, the swingarm drops, so I rest it on something to stop it dropping.
Here I used a 10-litre plastic jerry can.

The rear brake hose guide on the swingarm (yellow arrows)

Also, ready for removing the swingarm, I take off the rear brake hose guide (yellow arrows in the photo above).
Once the bolts already removed in the photo above are out, the swingarm is ready to come off.

Now I pull out the pivot shaft.
(See the post mentioned earlier.)

The swingarm pivot and rear shock after pulling out the pivot shaft

With the pivot shaft out, slide the swingarm out towards the back of the bike.
Take care with the rear shock and the chain as you do this.

The G650GS swingarm removed from the bike

The swingarm is off!

The workshop after removing the swingarm

Here it is with the swingarm removed.
My workspace is a bit of a mess.
The swingarm is quite a large part, so I recommend tidying up and working in as much space as you can.

The bike without its swingarm, seen from directly behind

This is the bike without the swingarm, seen from directly behind.
It's a good chance to clean places you normally can't reach.

Now let's check the swingarm I removed.

The swingarm pivot: the needle bush seals have fallen apart

The seals on the needle bushes had fallen apart.

The chain guide rail mounting, with grit stuck to chain oil

This is the chain guide rail and its mounting.
Grit has stuck to chain oil flung off the chain.

Removing the chain guide rail from the swingarm

I remove the chain guide rail and clean it.

Cleaning the chain guide parts with Plexus and a toothbrush

I clean it with Plexus and a toothbrush.

The chain guide parts after cleaning

It comes up reasonably clean.

The cleaned chain guide rail screw

I also clean the screws so that no dirt is left in the cross-head recesses.

The needle bush removed from the swingarm, with its broken seal ring

Next, I remove the needle bushes.
The seal rings are no longer usable.
I was surprised that plenty of grease was still there. Given how hard the pivot shaft was to get out, I thought it had never been serviced since new, so either I was wrong, or it's very good grease.

Removing the seal ring left in the swingarm

The needle bushes are flanged, and the seal ring on the side without the flange stayed in the swingarm.
I removed it with a flat-blade screwdriver, taking care not to damage the swingarm.
Rather than a screwdriver, I think it's better to use something softer than the swingarm, such as a bamboo skewer.

The flanged needle bush I removed

Here's the needle bush I removed.
The part in contact with the bearing has no rust, but the part outside the bearing had rusted.

Close-up of the rust on the end of the needle bush

A close-up of the rust.

Sabitori King rust remover and the needle bush

As usual, I polish it with Sabitori King.

The needle bush polished with Sabitori King; the plating has come off where it rusted

The obvious rust is gone, but the rust had also lifted the plating.
It's not the part in contact with the bearing, so I'll reuse it as it is.

Applying Rust Penetrant to the swingarm pivot before removing the bearings

Since the swingarm is off anyway, I decided to replace the bearings too.
So that the bearings come out smoothly, I spray them with WAKO'S Rust Penetrant and leave them for at least a night.

Here's the post where I replaced the swingarm bearings.

I also noticed something while replacing the bearings, so I wrote a post about that too.

That's all for this time.

The chemicals I used this time were Plexus, Sabitori King rust remover and WAKO'S Rust Penetrant.
(Plexus has become hard to find; VuPlex is an alternative.)

-Custom, G650GS, maintenance