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BMW G650GS Oil and Filter Change: Draining a Dry-Sump Engine, the Oil Tank and How Much Goes Back In

Hello everyone.
Today's post is about changing my motorcycle's oil and oil filter.
I'll go through the steps using my BMW G650GS as the example.

A BMW G650GS with the seat removed for an oil change.

First, remove the seat.

I've covered how the seat comes off, with the key and the red lever, here:

Undoing the panel screws on a G650GS with an electric screwdriver.

With the seat off, remove the centre and side panels.
On the G650GS you have to remove more than ten screws just to change the oil, so I use an electric screwdriver to save as much effort as I can.

A home-made 22 mm across-flats tool for removing the G650GS oil filler cap.

The G650GS has an unusually shaped oil filler cap, so I made a special tool for it.

Measuring the home-made tool with a calliper: about 22 mm across the flats.

It's nothing more than a 22 mm across-flats nut and a bolt to match.
If you have a 22 mm across-flats long nut, that would probably do the job too.
Before I made it, I had to dig the tool out of the on-board tool kit every time, and that got tedious, so I made this.

The home-made tool fitted onto the oil filler cap of a BMW G650GS.

It fits the oil filler cap perfectly.

Removing the centre panel of a G650GS.

With the oil filler cap off, remove the centre panel.

The two screws to loosen before removing the side panel of a G650GS, marked with arrows.

Next comes the side panel; don't forget to loosen the two screws marked with arrows in the photo above.

A long Torx T30 driver for the recessed sprocket cover screw.

Next is the oil filter cover, but before that the sprocket cover has to come off.
Both can be undone with a Torx T30, but one of the Torx screws holding the sprocket cover is recessed, so you need a longer tool, as in the photo above.

The sprocket cover removed from a G650GS.

The sprocket cover is off.

An extension bar wrapped in tape to protect the engine guard.

Next, remove the engine guard.
When removing the engine guard, the extension bar touches the guard, so I protected it with masking tape as in the photo above.

An oil drain pan placed under a G650GS.

Place a drain pan under the bike, and it's time to drain the oil.

The oil drain bolt on the underside of a BMW G650GS (an F650GS bolt).

The oil drain bolt is just left of centre in the photo.
This isn't the G650GS bolt; I'm using the one from the F650GS (800 cc).

I wrote about switching to the F650GS (800 cc) drain bolt in a separate post (in Japanese).

Removing the oil drain bolt with a 10 mm socket.

Now remove the oil drain bolt with a 10 mm socket.

The oil tank of a dry-sump BMW G650GS, circled in yellow, with a hand-operated oil extractor.

The G650GS is dry-sump, so there's an oil tank where the yellow circle is in the photo above.
An oil change means draining the oil from this tank as well.

The repair manual says to drain it by removing the oil tank drain bolt.
This time, though, I sucked the oil out through the filler with an oil extractor.

Extracting old engine oil from the tank through the filler with a hand-operated oil extractor.

Working the pump by hand creates a vacuum.
You can see the oil being drawn through the clear hose into the round container.

A new Daytona drain bolt washer (gasket).

While the vacuum draws the oil out, I get the new gasket and oil filter ready.
The gasket is a Daytona one.

The Kijima oil filter for BMW that I'm fitting.

The oil filter is a Kijima one.

Fitting the oil drain bolt with its new gasket.

Meanwhile, oil had stopped coming out of the drain.
Fit a new gasket and refit the oil drain bolt.

Tightening the oil drain bolt with a torque wrench.

Tighten the oil drain bolt with a torque wrench.

The black round cover that houses the oil filter (sprocket side).

Next comes the oil filter.
The oil filter sits inside the black round part in the photo above.
You just have to remove it, but it's obvious that oil will dribble out and mess up the engine when you do.

So I cut up a plastic drinks bottle to keep the dribbling oil off the engine.
(To give away the ending: even with this, a little oil still got onto the engine.)

A plastic bottle cut to shape as a home-made oil guide for the filter change.

I cut the bottle to shape while holding it up against the engine.
I tried to take a photo that shows the shape, but it doesn't really come across, does it?

The home-made bottle guide set under the oil filter.

The oil filter cover is off.
In the photo, oil is dribbling neatly out of the bottle's neck, but...

The oil filter cover removed, with oil dripping.

In reality the bottle couldn't catch all of it, and a little oil got onto the engine.

The old BMW oil filter (right) next to the new Kijima filter (left).

On the right is the genuine oil filter, and on the left the Kijima one.

The new oil filter pushed into the filter housing.

Push in the new oil filter.
It fitted perfectly.

The oil filter cover with its O-ring fitted.

Don't forget to fit the O-ring to the oil filter cover.

Refitting the oil filter cover.

Refit the oil filter cover.

Tightening the oil filter cover screws with a torque screwdriver.

The oil filter cover tightening torque is 10 Nm.

Tightening the sprocket cover screws with a torque screwdriver.

The sprocket cover tightening torque is 5 Nm.

The sprocket cover refitted on a G650GS.

The sprocket cover is back on, too.

MAXIMA EXTRA4 15W-50, the oil used this time.

This is the oil I'm using.
It's MAXIMA EXTRA4 15W-50.
It's an expensive oil, but I picked it up cheaply in a clearance sale.

Now let's compare the amount of oil that came out with the amount the repair manual says to put in.

When I measured the oil I'd drained, it came to:

  • From the drain bolt under the engine: 0.6 L
  • From the oil tank: 1.5 L
  • From the oil filter housing: about 0.1 to 0.2 L

Total drained: 2.2 to 2.3 L


According to the repair manual, the oil to put in is as follows.

  • First pour 1.7 L in through the oil filler.
  • Then let the engine idle for 30 seconds.
  • Then add another 0.6 L through the oil filler.

With an oil filter change: 2.3 L

So the amount drained and the amount to put in were almost the same, and I called the job done.

Of course, after refilling I rode a short distance and then checked the level with the dipstick as well.

The G650GS with its panels and engine guard back on after the oil change.

Refit the panels, engine guard and so on, and the job is done.

-G650GS, maintenance